Abstracts

Temperature reduction during concrete hydration in massive structures

by Sandra Lagundzija




Institution: KTH
Department:
Year: 2017
Keywords: Massive concrete structures; hydration heat; temperature reduction; crack risk; mineral additions; concrete cooling; Massiva betongkonstruktioner; varmeutveckling; temperaturreducering; sprickbildning; mineraltillsatser; kylning av betong; Other Civil Engineering; Annan samhllsbyggnadsteknik
Posted: 02/01/2018
Record ID: 2167214
Full text PDF: http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-210031


Abstract

Concrete is one of the most used building materials in the world because of its good properties. However, cement which is one of the main components in concrete, produces a high amount of heat during the hydration process. The generated heat leads to temperature rise inside the structure. This temperature rise becomes an issue for massive concrete structures, such as hydropower plants and dams, since natural cooling is no longer sufficient. In combination with restrained boundary conditions, increasing temperatures result in tensile stresses causing thermal cracking of the structure. Reducing thermal cracking in a restrained massive concrete structure can be done by lowering or controlling the temperature rise. Several methods of cooling can be used to achieve this. These methods may be divided in pre-cooling and post-cooling methods. To pre-cool concrete the cement content can be reduced by replacing it with mineral additions such as limestone, fly ash, silica fume and ground granulated blast furnace slag. Another method is to increase the size of the aggregates or to pre-cool the aggregates. Ice can also be used to reduce the temperature at casting the concrete and reduce the amount of water that is needed in the mix. The main post-cooling method is cooling pipes, with cold water circulating in the pipes to cool the structure. This master thesis project focuses on comparing the possible methods to reduce the temperature in massive concrete structures. Simulations with the computer program HACON were performed to analyse the effect of these methods. The results from this study showed that cooling pipes gave the best reduction of the maximum temperature and the maximum temperature gradient by 42 % and 76 %, respectively. However, if cooling pipes were to be avoided, the best result of the studied mineral additions was with a replacement of 30 % fly ash resulting in almost the same reduction in maximum temperature but less than one third of the reduction in the gradient. The reduction obtained with fly ash was not as efficient as cooling pipes; therefore appropriate combinations of different pre-cooling methods were also studied. The results of the combination of fly ash, ice, and larger aggregates showed even better reduction of the maximum temperature reduction compared to cooling pipes. The results also showed that the obtained temperature reductions were almost independent from the thickness of the structure. This conclusion is however only valid for massive structures, where cases with 1.5 and 3.0 m were analysed. Further study may be on finding suitable combination of pre-cooling methods to avoid the use of cooling pipes, as well as analysing the cost for the different pre-cooling methods. Betong ar ett av de mest anvanda byggmaterialen i varlden, tack vare dess goda egenskaper. Cement, som ar en av huvudkomponenterna i betong, genererar en stor varmeutveckling under hydratationen. Varmeutveckling som genereras leder till temperaturhojningar i strukturen. Denna